First, procure a coon skin. My husband trapped these coons at a friends property who raises chickens and pheasants. Racoons will reek havoc on poultry!! Then my father-in-law, who is a taxidermist, sent these off to be tanned. Jeremy has tanned some of his own hides and they are never soft enough to work with.
Next, make a template for the hat. It is very simple, a circle with a 4 inch wide band around it with the tail attached to the back, and he head attached to the front, if you so desire. I measured my kids heards and they were about 21 inches around so I made two rectangles that were 11X4 out of paper grocery bags and drew those onto the skins. Then I did the calculation to see how big of circle I would need. I knew the circumference would equal about 21 after I sewed the two rectangles into a circle. Radius=Circumference/Pi/2. 21/3.14/2=3.34 So I took out my trusty compass and set it to 3.34 and made my circle on the paper. Then I cut it and transfered it to the skin. (I'm pretty sure this is the first time I've used that formula since college!)
Here I am cutting open the belly part to open the skin.
This is a picture of the hat pattern drawn onto the skin, I used a sharpie.
Then I just started cutting away with my new Exacto knife. (That thing is awesome, can't believe I've never gotten my hands on one before now!!)
I swear I didn't cut off my pinky, not sure why I have it all folded under! Ha!
Here are the two pieces with one seam sewn together. Then just sew the other ends together and you have the sides of your hat. I used a blanket stitch. When sewing I didn't use pins to hold the pieces in place I used office supply binder clips.
You will need to purchase a special leather needle. The point is triangular and sharpened like a razor blade. It cuts through the tough hide like a hot knife through butter! My taxidermist father-in-law had lots of these to share with me!
The the flat side of the needle. I just used regular cotton quilting thread. My father in law uses Berkley "Fireline" fishing line when sewing his mounts. My cotton thread worked just fine for this.
Here are the binder clips I used instead of pins.
If you look closely you can see the blanket stitch on the seams.
When you are done with that just sew the tail onto the bottom of the back center seam and the head onto the front center seam! It's pretty easy! And these hats are WARM!! Also I did not line them, but many folks do.
Here is the final product!
Yes, I know some will call us hillbillies and or rednecks....I guess we are ok with that!